Implementing World Class Manufacturing: Voice-Over PowerPoint CD

Produced with a "voice over" explanation of each of the Microsoft PowerPoint slides, this CD is ideal for individual computer learning or for use by a facilitator with large groups. This CD contains an overview of Chapters 1-9 of our book, Implementing World Class Manufacturing (over 200 slides).

Each slide contains the same verbal explanation that you would receive if one of our consultants were standing in front of the class-only at less than half the price! Additionally, each class or session can be repeated until all of your associates are trained--an outstanding value! Also available in Spanish.

WCM Overview CD Site License (One Facility Only)- English or Spanish

Item #11253 (English)

Item # 11253S (Spanish VoiceOver with Slides in English)

$435.00

Lean Master Facilitator Training CD

A CD containing all the PowerPOint slides used by WCM Associates LLC in their Lean Master Facilitator Certification (LMFC) program that is currently taught at the Milwuakee School of Engineering (MSOE).  This program can be used to train your entire team.  The program contains the following courses*:

  • Overiew of Lean
  • 5S
  • Team Building
  • Total Productive Maintenance
  • Setup Reduction
  • Process Cells
  • Problem Solving Tools
  • Lean Office
  • Error Proofing
  • Kanbans
  • Value Stream Mapping
  • Advanced Team Building
  • Kaizen Event Preparation
  • Presentation Skills
  • Leadership Development
  • Leading Change

Additionally, it includes all classroom handouts and exercises.  Does not include course videos or simulations.

Item #11251

$2,500.00  Single Site License (Please call for discounted pricing for multiple sites)

This package requires a signed site license agreement.  Please call us at 260-637-8064 to order this training package.

*May be purchased as individual modules for $435.00 each*

In-House Training Package - Our Material for Your Facilitator

•  CD containing all the PowerPoint slides (see above)as used by WCM Associates in their Lean Master Facilitator Certification (LMFC) program which is currently taught at the Milwaukee School of Engineering (MSOE). There are a total of 14 courses in the program. Additionally, it includes all the classroom handouts and exercises. Does not include course videos (because courses and course videos change often due to continuous improvement, please call us about current video pricing). Available to be purchased separately as a single site license for $2,500.00.

•  Flow simulation exercise (box game). Based on the Hewlett Packard simulation, this kit includes all components necessary to demonstrate how manufacturing cells, kanbans, one-piece flow, and "pull" production eliminate the manufacturing waste created by batch or "push" production. Written and video instructions included. Also available to be purchased separately for $535.00.

•  Copies of the business manual, Implementing World Class Manufacturing - Second Edition, which is used as the course book for many of the classes at the discounted price of $31.84 each, any quantity. (cover price = $68.00)

•  12 month free training materials technical support (phone and email)

Item #11252

$2,750.00, plus any books ordered

*This material requires a signed site license agreement.  Please contact us at 260.637.8064 to order the training package*

 

Overview of Lean Solution Package

by Enna Incorporated

Lean Manufacturing is pioneering a new competitive model for businesses to operate more profitably. Organizations are finding benefits in the application of Lean principles from retail sales and financial institutions all the way to healthcare providers. Why not in your organization? We know that whether your organization is just beginning to adopt Lean Thinking or is well on its Lean Enterprise Transformation, it is necessary to show your company's commitment to Kaizen (Continuous Improvement) by training all staff in the fundamentals of Lean. By communicating the fundamental elements of Lean Manufacturing and the history of Lean your people will understand why change is necessary and how they can assist in the change process.

 

The Overview of Lean Solution Package has been designed not only to train staff in the principles of Lean, but create the understanding needed to commit to a Lean Transformation. Make the most of our comprehensive facilitator guide combining it with the fully interactive presentation to train employees. Use our line up of visual / training aids for visual reminders of concepts. Included as well, is a factory Flow Simulation and "7 wastes" observation form to solidify the learning experience. This comprehensive training package is action oriented to ensure successful learning and communication of Lean Manufacturing principles.

1. Overview of Lean Manufacturing

Review the history of Lean
Learn Lean Methodology
Study the components of Lean


2. Understanding the 7 Wastes

Lean Manufacturing and the 7 Wastes of Operations
Understanding the 7 Wastes


3.Simulation and Exercise

A guide to Flow Simulation
The 7 Wastes Observation Exercise

The Overview of Lean Solution Package contains the following:

  • Overview of Lean: Facilitator Guide (1) - Comprehensive, easy to use facilitator guide for training employees the principles of Lean Manufacturing and topics surrounding implementation.
 
  • Overview of Lean: Preparation Guide (1) - This guide prepares the facilitator for the workshop and is only available with the purchase of the solution package. The guide contains a systematic approach to preparing and executing successful Overview of Lean Workshops. It helps the trainer prepare for the event, is a reference manual for timing, scheduling, and the overall process of the workshop.
 
  • Overview of Lean: Facilitator Digital Media CD (1) - Designed using Flash technology, the presentation is a cut above anything that could be designed in PowerPoint. Latest technology in presentation format using dynamic formatting and projection of image and content.
 
  • Overview of Lean: Flow Simulation Application (1) - It simulates the progression from traditional batch production to one piece flow and the benefits realized. The exercise is centered on the use of Enna's Flow Program. This is an interactive program that works along with the simulation exercise to display the results of each round of the flow exercise in a visual manner.
 
  • Overview of Lean: Participant Workbook (8) - Designed with the participants in mind, this workbook will be used during the workshop and retained for reference. The workbook combines information, illustrations, key questions, and space for notes. Includes a self assessment form.
 
  • Overview of Lean: 7 Wastes Observation Form (1) - An 8.5 X 11 pad of forms used during the waste observation exercise portion of the workshop.
 
  • Just In Time: Poster (2) - A full color visual aid to be used during training and posted in work areas as a reference to the Just In Time (JIT) principles.
 
  • 7 Wastes of Operations: Poster (2) - A full color visual aid to be used during training and posted in work areas to remind staff to continuously eliminate waste.

We recommend purchasing an Overview of Lean Participant Workbook (Item # 51, $15.99 Each) for each person involved in order to maximize their experience. The workbook is integral to the presentation and workshop as it provides insight, suggestions, asks key questions and includes a self-assessment form to solidify retention of main concepts. It also allows employees to document their experiences, and may be used as a reference tool after the training and workshop has ended.

 

Item #11

$349.99

 

 

Overview of Lean - Advanced Facilitator Package

Based on the book, Implementing World Class Manufacturing , this package is designed as an advanced and complete one day Lean Overview session. Designed for all members of your organization, this overview not only explains why your associates should be implementing Lean, but it details how to use the waste elimination tools of Lean. Included in this package is an office/factory simulation that demonstrates the advantages of "pull production" versus "batch/push production."

The agenda for this session is:

•  Why We are Here - Proof of the Need to Implement Lean

•  Customer Satisfaction and Business Waste Elimination - including the concept of "office production"

•  Management World Class Enterprise Implementation Prerequisites

•  5S, Paving the Approach to becoming World Class

•  Team Building/Problem Solving/Error Proofing

•  Total Productive Maintenance (TPM)

•  Office/Manufacturing Cells - including the need to "de-departmentalize"

•  Setup Reduction

•  Enterprise Wide Inventory Kanbans

•  Office/Factory Simulation - a comparison of push/batch vs. pull production in both the office and factory

This Advanced Facilitator Package includes:

•  A complete set of PowerPoint slides for the session

•  A facilitator guide which completely explains all of the PowerPoint slides

•  15 participant copies of the book, Implementing World Class Manufacturing

•  One Office/Factory Simulation - a comparison of push/batch vs. pull production in both the office and factory with both video and written instructions.

Item # 11255

$1195.00 (save $455.00 versus items purchased separately)

*This training package requires a signed site license agreement.  Please call us at 260-637-8064 to order this package*

5S Version 1 Solution Package

by Enna Incorporated

(Version 1 Terminology= Sort, Straighten, Sweep, Standardize and Sustain)

The 5S Solution Package will help you develop an exceptional Factory 5S program in a shop floor environment that puts your shop floor improvement activity ahead of the competition. 5S is the foundational component in which all Lean Manufacturing improvement projects are based. Whether it is a Kaizen Blitz, TPM or SMED Quick Changeover, success or failure of an improvement initiative can be traced to the robustness of your 5S program. Enna understands the importance of sustaining strong 5S within your organization and the difficulties that businesses encounter. Enna has developed a full solution for companies either wishing to begin or sustain a 5S program.

Train staff not only on the principles of 5S, but empower them to take ownership from implementation through to maintaining their workplace organization. Make the most of our comprehensive facilitator's guide combined with a fully interactive presentation to train employees. Utilize our easy to use 5S forms in the auditing of an area's 5S, tracking of unused items that are red tagged, tracking of 5S improvements and much more. This full training package is action oriented and provides you with the structure to make certain success and maximization of the benefits of implementing 5S.

 

5S V1- Section Outline

   

1. Introduction

-History Overview of the 5S's
-5S and Visual Systems
-The Benefits of 5S
-How 5S Eliminates Waste

2. Putting 5S to Work (explain each S)


-Sort
-Straighten
-Sweep
-Standardize
-Sustain

         3. Five S and Teamwork (Workshop Portion)

-5S Evaluation Team

-5S Photography Team

-5S Mapping Team

-5S Red Tag Register

-5S 30 Day Action Log

-5S Sustainment Schedule

          4. 5S Kaizen Project (Supportive)


-Executing the Project
-Management Presentation

 
 

The 5S Solution Package contains the following:

  • 5S: Facilitator Guide (1) - Comprehensive, easy to use facilitator guide for training employees on the 5S and steps for implementation.
  • 5S: Preparation Guide (1) - The guide contains a systematic approach to preparing and executing successful workshops in 5S and is included with the purchase of a solution package. It helps the first time trainer prepare for the event, is a reference manual for timing, scheduling, and the overall process of the workshop.
  • 5S: Facilitator Digital Media CD (1) - Designed using Flash technology, the 5S presentation is a cut above anything that could be designed in PowerPoint. Latest technology in presentation format using dynamic formatting and projection of image and content.
  • 5S: Participant Workbook (8) - Designed with the participants in mind, this workbook will be used during the workshop and retained for reference. These workbooks combine information, illustrations, key questions, and space for note taking. Includes a self assessment form to test understanding of principles communicated during the workshop.
  • 5S: Red Tag Register (1) - An 11x14 pad of forms that logs all items identified by red tagging.
  • 5S: 30 Day Action Log (1) - An 11x14 pad of forms for the entry of action items to be implemented in the 5S area within the next 30 days.
  • 5S: Map (1) - An 11x14 pad of forms for recording a birds-eye view of the area for referencing layout and 5S related opportunities.
  • 5S: Sustainment Schedule (1) - An 11x14 pad of forms for the scheduling ongoing activities to maintain 5S in an area until a permanent solution can be found.
  • 5S: Evaluation Review Form (1) - An 11x14 pad of forms, for participants, managers, supervisor, or whoever is responsible for benchmarking and auditing 5S in an area on a periodic basis.
  • 5S: Red Tags (100) - These oversized 5S tags are designed with usefulness in mind. Large enough to record information but small enough to be useful,Enna's 5S Red Tags allow for the control and structure of the sort step of 5S. Each Red Tag has been pre-threaded for ease of use.
  • 5S: Poster (2) - A full color visual aid to be used during training and posted in work areas as a reference to the 5S principles.
  • 7 Wastes of Operations: Poster (2) - A full color visual aid to be used during training the 5S and posted in work areas to remind staff to continuously eliminate waste.

The 5S Solution Package will assist you in:


* Training employees.
* Involving your employees in improvement.
* Creating ownership of future 5S activities to sustain results.
* Helping you evaluate and document improvements to provide to your superiors.
* Our 5S program is easily scalable and reusable. The 5S Refill Packs may be used to expand your 5S program to 

  every area of the facility including the offices/administration areas.

We recommend purchasing a 5S Participant Workbook for each person involved to maximize their experience. The workbook is integral to the presentation and workshop as it provides insight, suggestions, asks key questions and includes a self-assessment form at the end of the workbook to solidify retention of main concepts. It also allows employees to document their experiences and may be used as a reference tool after the training and workshop has ended. (Item #52, $15.99 Each)


Item #12

$429.99

5S Office Version 1 Solution Package

By Enna Incorporated

(Version 1 = Sort, Straighten, Sweep, Standardize and Sustain)

Lean organizations know that for a 5S program to be successful there needs to be implementation throughout all areas of the business. Marketing, design, accounting, engineering, and other departments benefit from 5S just as much as the shop floor. Enna understands the importance and difficulties of transferring a 5S program to the knowledge worker. Enna has developed a solution for companies wishing to begin or sustain an Office 5S program.

   

5S Office V1 Section Outline

1. Introduction

3. Five S and Teamwork (Workshop Portion)

  • History Overview of the 5S's
  • 5S and Visual Systems
  • The Benefits of 5S
  • How 5S Eliminates Waste
  • 5S Office Evaluation Team
  • 5S Office Photography Team
  • 5S Mapping Team
  • 5S Red Tag Register
  • 5S 30 Day Action Log
  • 5S Sustainment Schedule
2. Putting 5S to Work (explain each S)
  • Sort
  • Straighten
  • Sweep
  • Standardize
  • Sustain
4. 5S Office Kaizen Project (Supportive)
  • Executing the Project
  • Management Presentation

 

Train knowledge workers not only on the principles of 5S, but empower them to take ownership from implementation through to maintaining their office area and office spaces. Make the most of our comprehensive solution package which comes with the facilitator guide combining a fully interactive presentation to train employees. Utilize our easy to use forms in the auditing of a location's 5S, tracking of unused items by 5S red tagging, and tracking improvements.

This implementation package is action oriented to make certain success and maximization of 5S methodology for an office environment.

The 5S Office Solution Package contains the following:
  • 5S Office Facilitator Guide(1) - Comprehensive, easy to use facilitator guide for training employees on the 5S and steps for implementation.
  • 5S Office Preparation Guide (1) - The guide contains a systematic approach to the preparation and execution of a successful workshop. Included with the Facilitator Guide when you purchase the solution package, it helps the first time trainer prepare for the event as well as a reference manual for timing, scheduling, and the overall process of the workshop.
  • 5S Office: Facilitator Digital Media CD(1) - Designed using Flash technology, the 5S Office presentation is a cut above anything that could be designed in PowerPoint. Latest technology in presentation format using dynamic formatting and projection of image and content.
  • 5S Office Participant Workbook (8) - Designed with the participants in mind, this workbook will be used during the workshop and retained for reference. These workbooks combine information, illustrations, key questions, and space for note taking. Includes a self assessment form to test understanding of principles communicated during the workshop.
  • 5S: Red Tag Register (1) - An 11x14 pad of forms that logs all items identified by red tagging.
  • 5S 30 Day Action Log(1) - An 11x14 pad of forms for the entry of action items to be implemented in the 5S area within the next 30 days.
  • 5S Map (1) - An 11x14 pad of forms for recording a birds-eye view of the area for referencing layout and 5S related opportunities.
  • 5S Sustainment Schedule(1) - An 11x14 pad of forms for the scheduling ongoing activities to maintain 5S in an area until a permanent solution can be found.
  • 5S Office: Evaluation Review Form(1) - An 11x14 pad of forms, for participants, managers, supervisor, or whoever is responsible for benchmarking and auditing 5S in an area on a periodic basis.
  • 5S: Red Tags(100) - These oversized 5-S tags are designed with usefulness in mind. Large enough to record information but small enough to be useful, Enna's Five S Red Tags allow for the control and structure of the sort step of 5S. Each Red Tag has been pre-threaded for ease of use.
  • 5S: Poster (2) - A full color visual aid to be used during training and posted in work areas as a reference to the 5S principles.
  • 7 Wastes of Operations: Poster (2) - A full color visual aid to be used during training and posted in work areas to remind staff to continuously eliminate waste.

 

We recommend purchasing a 5S Office Participant Workbook (Item #53, $15.99 Each) for each person involved to maximize their experience. The workbook is integral to the presentation and workshop as it provides insight, suggestions, asks key questions and includes a self-assessment form at the end of the workbook to solidify retention of main concepts. It also allows employees to document their experiences, and may be used as a reference tool after the training and workshop has ended.

 

 

Item #13

$459.99

Manufacturing Cells Classroom Session & Advanced Cells Simulation Package

This classroom and simulation packaged is designed to give your teams experience in actually converting a "batch/push" production line to a "pull" production line in a "business like" simulation environment. This classroom session is based on Chapter 7 of the book Implementing World Class Manufacturing. (Prerequisite for this session and simulation is an Overview of Lean).

 

    

 

                                        

                                   

The agenda for the classroom session is:

•  What is a Cell?

•  Problems with Traditional Layouts

•  How do Cells Eliminate Waste?

•  Cells - Process Flow Improvement

•  Cell Prerequisites

•  Implementing Cells

•  Cell Simulation     

This Advanced Cells Package includes:

•  A complete set of PowerPoint slides for the session

•  A facilitator guide which completely explains all of the PowerPoint slides

•  One Manufacturing Cells Simulation - Converting a push/batch production line to a pull production line with written instructions.

The book for this session, Implementing World Class Manufacturing, is available for $42.00 each when purchasing this package.

The classroom session and cells simulation is designed to be completed in an 8 hour session

Item #11290

$1,265.00 (save $435.00 versus items purchased separately)

*This training package requires a signed site license agreement.  Please contact us at 260-637-8064 to purchase this training package.*

Smed Quick Changeover Solution Package

by Enna Incorporated

In today's business environment there is an increasing need to become more agile to accommodate the unique needs of your customers. One of the best tools to increase flexibility and agility is the use of SMED methodology. SMED, stands for "single minute exchange of die". SMED reduces setup times so that you will be able to accommodate shorter lead-times and higher variety of products while increasing profit margins.

The SMED Quick Changeover Solution Package provides all the information, materials, and techniques needed to effectively lead your own SMED Quick Changeover Program. For your Quick Changeover Program to be effective, it has to be successful over time. The Solution is structured around a full five-day training schedule, and provides the materials needed to facilitate and implement SMED principles to ensure success. The Solution is action oriented and provides you with the structure to make sustainable setup reduction a reality.

The SMED Quick Changeover Solution Package contains the following:

  • SMED: Facilitator Guide (1) - A comprehensive, easy to use Facilitator Guide for helping you train employees on SMED.
 
  • SMED: Preparation Guide (1) - This guide, included with the purchase of the Solution Package, contains a systematic approach to preparing and executing successful SMED workshops. It helps the Facilitator (trainer) prepare for the event and is a reference manual for timing, scheduling, and the overall flow of the workshop.
 
  • SMED: Facilitator Digital Media CD (1) - Designed using Flash technology, the presentation is a cut above anything designed in PowerPoint. It is the latest technology in presentation format, using dynamic formatting and projection of image and content.
 
  • SMED: Participant Workbook (8) - Designed with the participants in mind, this workbook will be used during the workshop and retained for reference. These workbooks combine information, illustrations, key questions, and space for taking notes. It includes a self-assessment form to test understanding of principles communicated during the training portion of the workshop.
 
  • Motion Diagram Form (1) - An 11x14 pad of forms to record motion and transportation during the setup observation portion of the workshop.
 
  • Changeover Observation Form (1) - An 11x14 pad of forms. This form records and identifies each step of the setup including internal and external times, as well as observations during this portion of the workshop.
 
  • Setup Combination Worksheet (1) - An 11x14 pad of forms for benchmarking and developing the new changeover standard. This form lists the steps and graphs the setup to visually show the new standard setup.
 
  • Overview of Lean: 7 Waste Observation Form (1) - An 8.5 X 11 pad of forms used during the Setup Observation portion of the workshop to record observations made by the participants onto one document.
 
  • 5S: Red Tag Register (1) - An 11x14 pad of forms that logs all items identified when red tagging.
 
  • 5S: Red Tags (50) - These oversized Red Tags are designed with usefulness in mind. Large enough to record information but small enough to be useful, they allow for the control and structure of the sort step of 5S. Each Red Tag has been pre-wired for ease of use.
 
  • 5S: Poster (1) - A full color visual aid to be used during training and posted in work areas as a reference to the 5S Principles.
    7 Wastes of Operations: Poster (1) - A full color poster to be used during training and posted in work areas to remind staff to continuously eliminate the 7 Wastes of Operations.
 
  • Commandments for Continuous Improvement Poster (1) - A full color poster to support and be the cornerstone of your SMED Workshop. It encompasses the fundamental philosophy behind SMED while reminding participants how to problem solve as a team.
    Rules for Quick Changeover Poster (1) - A full color poster derived from Shigeo Shingo and Hiroyuki Hirano's commitment to SMED and JIT. It summarizes the principles of Quick Changeover in a large colorful format and can be place in the training room or specific department.

We recommend purchasing a Quick Changeover Participant Workbook for each person involved in order to maximize their experience (Item 54, $15.99 Each). The workbook is integral to the presentation and workshop as it provides insight, suggestions, asks key questions and includes a self-assessment form to solidify retention of main concepts. It also allows employees to document their experiences, and may be used as a reference tool after the training and workshop has ended.



Item #14

$529.99