Setup Reduction Poster

Suitable for plant walls, team rooms, and training rooms, these posters can help educate, or reinforce existing knowledge, of World Class/Lean Manufacturing.

Each poster is a complete summary of how to implement one of the tools or techniques of

World Class/Lean Enterprise.

Posters are available in two styles:

- Glossy, unmounted (Perfect for Framing!)

- Laminated, mounted to a 3/16" foamboard

All Posters Are Available in Spanish and French.

Click here to see all 13 posters!

© 2002 WCM Associates

Glossy Posters

$39.00 Each

Laminated/Mounted Posters

$59.00 Each

Purchase an entire set of 13 posters and save!

Gloss Posters - Set of 13*

$390/Set 

Laminated/Mounted - Set of 13*

$687/Set 

*Spanish poster sets do not contain the "Lean Office" poster. 

Set of 12 is available in Spanish for $360 (glossy) and $634 (Laminated)*

All of our posters come with a money-back guarantee. If you are not fully satisfied, send them back and we will refund the purchase price, less S&H.

Setup Reduction Pocket Cards

These handy laminated pocket cards can be used to train associates on the definition and goals of Setup Reduction, as well as the 6 steps used to implement a successful Setup Reduction.  Package of 25.

English $14.99/Pkg of 25

Smed Quick Changeover Solution Package

by Enna Incorporated

In today’s business environment there is an increasing need to become more agile to accommodate the unique needs of your customers. One of the best tools to increase flexibility and agility is the use of SMED methodology. SMED, stands for "single minute exchange of die". SMED reduces setup times so that you will be able to accommodate shorter lead-times and higher variety of products while increasing profit margins.

The SMED Quick Changeover Solution Package provides all the information, materials, and techniques needed to effectively lead your own SMED Quick Changeover Program. For your Quick Changeover Program to be effective, it has to be successful over time. The Solution is structured around a full five-day training schedule, and provides the materials needed to facilitate and implement SMED principles to ensure success. The Solution is action oriented and provides you with the structure to make sustainable setup reduction a reality.

The SMED Quick Changeover Solution Package contains the following:

• SMED: Facilitator Guide (1) – A comprehensive, easy to use Facilitator Guide for helping you train employees on SMED.

 

• SMED: Preparation Guide (1) – This guide, included with the purchase of the Solution Package, contains a systematic approach to preparing and executing successful SMED workshops. It helps the Facilitator (trainer) prepare for the event and is a reference manual for timing, scheduling, and the overall flow of the workshop.

 

• SMED: Facilitator Digital Media CD (1) – Designed using Flash technology, the presentation is a cut above anything designed in PowerPoint. It is the latest technology in presentation format, using dynamic formatting and projection of image and content.

 

• SMED: Participant Workbook (8) – Designed with the participants in mind, this workbook will be used during the workshop and retained for reference. These workbooks combine information, illustrations, key questions, and space for taking notes. It includes a self-assessment form to test understanding of principles communicated during the training portion of the workshop.

 

• Motion Diagram Form (1) – An 11x14 pad of forms to record motion and transportation during the setup observation portion of the workshop.

 

• Changeover Observation Form (1) – An 11x14 pad of forms. This form records and identifies each step of the setup including internal and external times, as well as observations during this portion of the workshop.

 

• Setup Combination Worksheet (1) – An 11x14 pad of forms for benchmarking and developing the new changeover standard. This form lists the steps and graphs the setup to visually show the new standard setup.

 

• Overview of Lean: 7 Waste Observation Form (1) – An 8.5 X 11 pad of forms used during the Setup Observation portion of the workshop to record observations made by the participants onto one document.

 

• 5S: Red Tag Register (1) – An 11x14 pad of forms that logs all items identified when red tagging.

 

• 5S: Red Tags (50) – These oversized Red Tags are designed with usefulness in mind. Large enough to record information but small enough to be useful, they allow for the control and structure of the sort step of 5S. Each Red Tag has been pre-wired for ease of use.

 

• 5S: Poster (1) – A full color visual aid to be used during training and posted in work areas as a reference to the 5S Principles.
  7 Wastes of Operations: Poster (1) – A full color poster to be used during training and posted in work areas to remind staff to continuously eliminate the 7 Wastes of Operations.

• Commandments for Continuous Improvement Poster (1) – A full color poster to support and be the cornerstone of your SMED Workshop. It encompasses the fundamental philosophy behind SMED while reminding participants how to problem solve as a team.
  Rules for Quick Changeover Poster (1) – A full color poster derived from Shigeo Shingo and Hiroyuki Hirano’s commitment to SMED and JIT. It summarizes the principles of Quick Changeover in a large colorful format and can be place in the training room or specific department.

We recommend purchasing a Quick Changeover Participant Workbook (Item 54, $15.99 Each) for each person involved in order to maximize their experience. The workbook is integral to the presentation and workshop as it provides insight, suggestions, asks key questions and includes a self-assessment form to solidify retention of main concepts. It also allows employees to document their experiences, and may be used as a reference tool after the training and workshop has ended.

Item #14

$529.99

 

Quick Changeover for Lean Manufacturing DVD

This program shows examples of how four different companies reduced changeover times to be more responsive to customer orders. The first part of the tape outlines the benefits of reducing set-up times and how to identify wasted time by analyzing your current routine. Next, examples of quick changeover in plastic injection molding, metal stamping and metal cutting are explored to give the viewer an understanding of the type of equipment and procedures used during quick changeovers. The four companies are The Wiremold Company, Associated Spring, Powers and Sons, and Hitachi Automotive Products (USA). The videotapes concludes with five common organizational procedures to follow when implementing quick changeover. .

Run Time: 33 Minutes

$255.00

The Winner's Circle Video DVD

A great introduction to quick changeover techniques, this best-selling tape compares the teamwork and speed necessary to be successful in Indy 500 car racing with what's needed to affect quick changeovers on the shop floor.

You'll see the changeover on an 800-ton press reduced from 22 hrs. to 10 min.

20 minutes

$195.00