5S Lean

 

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Lean Manufacturing 5S

Customized 5S Poster

Our new customized 5S cartoon poster uses humor and fun to teach the 5S's.  Customized using your company name in the poster title and the poster content. 

36"x31" - Glossy

 

Item #11236C

1 = $93.00 Each

2+ = $79.00 Each

5S Lean

5S Lean Manufacturing

5S Red Tags

The Red Tag system is a method used to identify items that are found in the work area, but their use and need are unknown. The system will help you answer questions such as "What is this?", "Should I keep it, store or dispose of it?", and "If I need it, how many should I keep?"

These easy-to-use tags are  3 1/8" x 6 1/4" and are two-sided. Sold in packages of 100.  Complete with 12" long wire ties.

Item 11244

$16.99   Pkg/100

SALE

Spanish -Item 11244S

$12.99 Pkg/100

5S Lean

5S Lean Manufacturing

Click here to see all 13 posters!

5S Poster

Suitable for plant walls, team rooms, and training rooms, these posters can help educate, or reinforce existing knowledge, of World Class/Lean Manufacturing.

Each poster is a complete summary of how to implement one of the tools or techniques of World Class/Lean Enterprise.

Posters are available in two styles:

- Glossy, unmounted (Perfect for Framing!)

- Laminated, mounted to a 3/16" foamboard

All Posters are Available in Spanish.

Glossy Posters

$39.00 Each

Laminated/Mounted Posters

$73.00 Each

 

5S Lean

5S Lean Manufacturing

5S Starter Kit

Kit contains everything you need to start your journey to becoming world class! Save 23% off the retail price when ordered as a kit.

Kit contains:

Quantity
Item
2 5S Red Tags (Pkg of 100, plus wires)
1 Putting 5S to Work Book
1 5S Pocket Cards (Package of 25)
2 2" Yellow/Black Safety Tape
1 TPM Yellow Tags (Pkg of 100, plus wires)
1 Implementing World Class Manufacturing Book
1 Kaizen Vests (Pkg/12)
1 5S Red Tag Parking Lot PVC Sign
FREE! (While Supplies Last) World Class Manufacturing Hat

$197/Kit

Item #11256

5S Lean

 

Lean Manufacturing 5S

5S Event Kit

Contains everything you need to run a successful 5S Kaizen Event!

Kit Contains:

Kaizen Newspaper Flip Chart Pad: Printed on high quality, glossy paper for a professional look. 25 Pages, 27" x 34".

"Kaizen Event" Vests: Our "Kaizen Team" event vests are made of a light weight mesh with a velcro closure. Can be given to participants as a badge of their participation in a Kaizen event. Package of 12.

5S Red Tags (200 Tags plus wires)


TPM Action Tags (100 Tags plus wires)


Item # 12260

$149/Kit

5S Lean

5S Lean Manufacturing

Safety Board

 

Demonstrate your company's dedication to Safety using our Safety Board © to track your performance!  Our unique static cling Safety Board can be used daily to track "Accident Free Days", "Medical Incidents" and "Lost Time Accidents". Show your commitment to World Class Safety as your employees work to build a solid green Safety Board.

Kit Includes:

  • 36"x 30" Safety Board: "Gator Board" (mounted to extra sturdy foam board and guaranteed to last!)
  • 100 Red, 100 Yellow, and 100 Green die-cut reusable static cling pieces
  • Reusable Laminated Monthly Labels and Label Holder
  • Section to report performance for the previous 12 months
  • Sharpie Marker
  • Storage Container

NEW! Add your company logo or other customizations (Customized Boards add a one-time $85.00 set up fee.  The set up fee is waived for orders of 3 or more boards. Two Week Lead Time. Please call 260-637-8064 to order.)

 

SAFETY Board -Gator Board Version

Item # 11237G

$162/Kit

5S Lean

5S Lean Manufacturing

Kaizen Event Vests

New Improved Style! Our new Kaizen event vests are made of a light weight mesh with a velcro closure. Full Size. One size fits all. Sold per dozen. 

Item #11263

$74.00 / Pack of 12

5S Lean

Floor Marking for 5S Activities 

Where would you use this floor marking tape? "A place for everything, and everything in it's place!"  Adhesive sticks to wood, metal, concrete, and most surfaces.  Use on doorways, walls, or baseboards.

We've tested tape from 5 different manufacturers, and

these are the best!

Item 11243  Yellow Safety Marking Tape 2" x 108 Ft. $5.99 Roll $5.49 Roll
Item 11239  Yellow Safety Marking Tape 3"x108 Ft.  $7.99 Roll $7.49 Roll
Item 11240  Red Safety Marking Tape - 2" x 108 Ft.  $5.99 Roll $5.49 Roll
Item 11241  Red Safety Marking Tape - 3" x 108 Ft.  $7.99 Roll $7.49 Roll
Item 11242   Yellow/Blk Safety Marking Tape - 2" x 108 Ft.  $7.49 Roll $6.99 Roll
Item 11250  White/Black Safety Marking Tape 2" x 108 Ft.  $7.49 Roll $6.99 Roll
     
Item 11YY5  Yellow Marking Tape - 1/2" x 108 Ft.  $4.99 Roll $4.49 Roll
Item 11BT1  Blue Marking Tape - 1" x 108 Ft.  $4.99 Roll $4.49 Roll

5S Lean

Putting 5S To Work

Handbook for the practical implementation of the 5S program on the shop floor. Complete with illustrations and sample checklists to ensure ease of implementation for all facets of the program. 194 Pages.

Item #10240

$40.00 each

5+ = $35.00 each

5S Lean

5S Pocket Cards

The 5S's are the keys to workplace organization and housekeeping! These handy pocket-size laminated cards are great to keep with you as a reminder of the 5S's, along with The 8 General Types of Waste on the back of each card.  Available in English or Spanish.

Item #11238 - English

Item # 11238S- Spanish

$14.99 / Pack of 25

 

5S Lean

5S Lean Manufacturing

5S Evaluation Review Form

This form is essential for all 5S activity because it provides the criteria for benchmarking your work area to provide an objective measurement for each element of 5S. The 5S Evaluation Review Form assesses each element of 5S; Sort, Straighten/Set in Order, Sweep/Shine, Standardize, and Sustain in the specific work area making more than a 5S checklist. 

The forms in this 5S program are designed for practical use and to accomplish two main roles in a 5S training program: involve and document. A pad / form consists of 25 - 11x14 sheets of paper with a cardboard backing.

Produced by Enna.

Item #215

$9.99 Pkg/25 

5S Lean Manufacturing

5S Form Solution Pack - All 5

Includes one package each of the following:

5S Evaluation Review Form: (description above)

5S Sustainment Schedule:  A form used to schedule ongoing cleaning activity in order to maintain 5S in an area until a permanent solution can be found. The form lists the regular actions that need to be taken, the frequency of activity, person responsible, and clean activity needed. Using this form allows a company and its employees time to make changes that require lead time after a 5S workshop has taken place.

5S Map: This form has two main purposes during your 5S program: to provide a current state and also document the new current state at the end of the workshop. It provides a bird's eye perspective of the area to communicate to others outside the workshop the progress taken at just a glance. Using this form assists in solidifying a strong 5S program

30 Day 5S Action Log: This form is used as the central point of communication for specific actionable items to be performed over the 30 days after the completion of a 5S workshop. This form tracks identified 5S problems found during the workshop that not able to be solved immediately due to a number of reasons but are important enough and actionable enough to be listed on the form. The 5S 30 Day Action Log describes the activities, assigns the person responsible for completion, and provides possible solutions. Using this form assists in continuance of a sustainable 5S program.

5S Red Tag Register: An effective form used to log all items that have been identified and tagged in an area's 5S Red Tagging event. This form tracks and logs each 5S red tagged item, classification and course of action to be taken. Using this form provides a single point of control and reference for your tracking movement of equipment and materials during a workshop.

Produced by Enna.

 

Item #209

$35.99 

5S Lean Manufacturing

5S Shopfloor Series Posters

Produced by Enna

Version 1 - Sort, Straighten, Sweep, Standardize and Sustain


All of the posters in this set describe and visually illustrate the referenced 5S activity. Use these colorful posters to brighten up work areas and motivate employees to practice the 5S's everyday. This set is a cost-effective and valuable way to sustain the results of a 5S program.

Posters Included in the 5S Shopfloor Series V1:


Sort - Sorting is a process that involves selecting what you need to complete the job and removing everything else from your work area.

Straighten - Straightening specifically customizes your workstation and surrounding area to meet your work area needs. Arrange remaining items so they are easy to select, use, and return to their proper location.

Sweep - Sweeping is powerful because its purpose is to find the reason why things become dirty. Emphasis is on the removal of dust, dirt, and grime to reveal the source and eliminate it.

Standardize - Standardizing creates a work area free of checklists; if appropriate standards are put in place it will be easier to maintain and continue improving.

Sustain - Sustaining is the end result of how well we have performed the previous four S's. In the Sustainment stage, think of ways to eliminate effort in maintaining an area.

Full Color
Size: 22 X 28 inches

These posters comes UV film coated to protect against dust and grime, fading due to light exposure, and oil from finger prints.

Item #78

$149.99

Lean Manufacturing 5S

5S Lean

 

5S Session Including Videos and Simulation

5S is a powerful Lean tool that when implemented will improve safety, housekeeping, and organiza-tion. 5S reduces business waste by eliminating searching, hunting, or looking for anything in the administrative area, office, or the factory.


This is everything your Lean Facilitator needs to teach a powerful introduction to 5S session for all of your associates. This session is designed for 6 hours of classroom time (including two videos), followed by the 2 hour 5S simulation. This simulation includes a 5S audit exercise.


Course Content includes:

  • 5S -- paving the approach
  • Where does 5S apply
  • How 5S improves the workplace
  • Origin of the 5S's
  • Definition and application of: Sort, Straighten/Set In Order, Sweep/Shine, Schedule/Standardize, Sustain
  • Visual controls and production boards
  • 5S and visual controls in the office A 5S simulation

Upon completion of the 5S Visual Enterprise session, participants will be able to:

  • Define the 5S's
  • Use Red Tags to identify unneeded items in their workplaces
  • Apply 5S techniques to layout a work area
  • Use visual techniques to speed the flow of information and material
  • Link 5S activities to bottom line measurements

Kit includes:

  • 112 PowerPoint slides on a site license CD
  • DVD -- 5S Factory Makeover (Society of Manufacturing Engineers)
  • DVD -- Introduction to Visual Controls (Society of Manufacturing Engineers)
  • 5S Simulation as described in the PowerPoint slides
  • 5S audit and scoring sheets -- blank and on the CD
  • Book -- Implementing World Class Manufacturing as a reference for the 5S PowerPoint slides

Available without the 5S Videos for $541.00

Item #11260
$904.00

5S Lean

5S Session and Simulation Only (No Videos)

Item 11268

$541.00

5S Lean

5S Version 1 Solution Package

by Enna Incorporated

(Version 1 = Sort, Straighten, Sweep, Standardize and Sustain)

The 5S Solution Package will help you develop an exceptional Factory 5S program in a shop floor environment that puts your shop floor improvement activity ahead of the competition. 5S is the foundational component in which all Lean Manufacturing improvement projects are based. Whether it is a Kaizen Blitz, TPM or SMED Quick Changeover, success or failure of an improvement initiative can be traced to the robustness of your 5S program. Enna understands the importance of sustaining strong 5S within your organization and the difficulties that businesses encounter. Enna has developed a full solution for companies either wishing to begin or sustain a 5S program.

Train staff not only on the principles of 5S, but empower them to take ownership from implementation through to maintaining their workplace organization. Make the most of our comprehensive facilitator's guide combined with a fully interactive presentation to train employees. Utilize our easy to use 5S forms in the auditing of an area's 5S, tracking of unused items that are red tagged, tracking of 5S improvements and much more. This full training package is action oriented and provides you with the structure to make certain success and maximization of the benefits of implementing 5S.

 

5S V1- Section Outline

   

 

1. Introduction

-History Overview of the 5S's
-5S and Visual Systems
-The Benefits of 5S
-How 5S Eliminates Waste

2. Putting 5S to Work (explain each S)


-Sort
-Straighten
-Sweep
-Standardize
-Sustain

         3. Five S and Teamwork (Workshop Portion)

-5S Evaluation Team

-5S Photography Team

-5S Mapping Team

-5S Red Tag Register

-5S 30 Day Action Log

-5S Sustainment Schedule

          4. 5S Kaizen Project (Supportive)


-Executing the Project
-Management Presentation

 

The 5S Solution Package contains the following:

  • 5S: Facilitator Guide (1) - Comprehensive, easy to use facilitator guide for training employees on the 5S and steps for implementation.
  • 5S: Preparation Guide (1) - The guide contains a systematic approach to preparing and executing successful workshops in 5S and is included with the purchase of a solution package. It helps the first time trainer prepare for the event, is a reference manual for timing, scheduling, and the overall process of the workshop.
  • 5S: Facilitator Digital Media CD (1) - Designed using Flash technology, the 5S presentation is a cut above anything that could be designed in PowerPoint. Latest technology in presentation format using dynamic formatting and projection of image and content.
  • 5S: Participant Workbook (8) - Designed with the participants in mind, this workbook will be used during the workshop and retained for reference. These workbooks combine information, illustrations, key questions, and space for note taking. Includes a self assessment form to test understanding of principles communicated during the workshop.
  • 5S: Red Tag Register (1) - An 11x14 pad of forms that logs all items identified by red tagging.
  • 5S: 30 Day Action Log (1) - An 11x14 pad of forms for the entry of action items to be implemented in the 5S area within the next 30 days.
  • 5S: Map (1) - An 11x14 pad of forms for recording a birds-eye view of the area for referencing layout and 5S related opportunities.
  • 5S: Sustainment Schedule (1) - An 11x14 pad of forms for the scheduling ongoing activities to maintain 5S in an area until a permanent solution can be found.
  • 5S: Evaluation Review Form (1) - An 11x14 pad of forms, for participants, managers, supervisor, or whoever is responsible for benchmarking and auditing 5S in an area on a periodic basis.
  • 5S: Red Tags (100) - These oversized 5S tags are designed with usefulness in mind. Large enough to record information but small enough to be useful,Enna's 5S Red Tags allow for the control and structure of the sort step of 5S. Each Red Tag has been pre-threaded for ease of use.
  • 5S: Poster (2) - A full color visual aid to be used during training and posted in work areas as a reference to the 5S principles.
  • 7 Wastes of Operations: Poster (2) - A full color visual aid to be used during training the 5S and posted in work areas to remind staff to continuously eliminate waste.

The 5S Solution Package will assist you in:


Training employees.
Involving your employees in improvement.
Creating ownership of future 5S activities to sustain results.
Helping you evaluate and document improvements to provide to your superiors.
Our 5S program is easily scalable and reusable. The 5S Refill Packs may be used to expand your 5S program to every area of the facility including the offices/administration areas.

We recommend purchasing a 5S Participant Workbook for each person involved to maximize their experience. The workbook is integral to the presentation and workshop as it provides insight, suggestions, asks key questions and includes a self-assessment form at the end of the workbook to solidify retention of main concepts. It also allows employees to document their experiences and may be used as a reference tool after the training and workshop has ended. (Item #52, $15.99 Each)


Lean Manufacturing 5S

Item #12

$429.99

Sale! $390.00

5S Lean

5S Office Version 1 Solution Package

By Enna Incorporated

(Version 1 = Sort, Straighten, Sweep, Standardize and Sustain)

Lean organizations know that for a 5S program to be successful there needs to be implementation throughout all areas of the business. Marketing, design, accounting, engineering, and other departments benefit from 5S just as much as the shop floor. Enna understands the importance and difficulties of transferring a 5S program to the knowledge worker. Enna has developed a solution for companies wishing to begin or sustain an Office 5S program.
   

5S Office V1 Section Outline

1. Introduction

3. Five S and Teamwork (Workshop Portion)

  • History Overview of the 5S's
  • 5S and Visual Systems
  • The Benefits of 5S
  • How 5S Eliminates Waste
  • 5S Office Evaluation Team
  • 5S Office Photography Team
  • 5S Mapping Team
  • 5S Red Tag Register
  • 5S 30 Day Action Log
  • 5S Sustainment Schedule
2. Putting 5S to Work (explain each S)
  • Sort
  • Straighten
  • Sweep
  • Standardize
  • Sustain
4. 5S Office Kaizen Project (Supportive)
  • Executing the Project
  • Management Presentation

Train knowledge workers not only on the principles of 5S, but empower them to take ownership from implementation through to maintaining their office area and office spaces. Make the most of our comprehensive solution package which comes with the facilitator guide combining a fully interactive presentation to train employees. Utilize our easy to use forms in the auditing of a location's 5S, tracking of unused items by 5S red tagging, and tracking improvements.

This implementation package is action oriented to make certain success and maximization of 5S methodology for an office environment.

The 5S Office Solution Package contains the following:
  • 5S Office Facilitator Guide(1) - Comprehensive, easy to use facilitator guide for training employees on the 5S and steps for implementation.
  • 5S Office Preparation Guide (1) - The guide contains a systematic approach to the preparation and execution of a successful workshop. Included with the Facilitator Guide when you purchase the solution package, it helps the first time trainer prepare for the event as well as a reference manual for timing, scheduling, and the overall process of the workshop.
  • 5S Office: Facilitator Digital Media CD(1) - Designed using Flash technology, the 5S Office presentation is a cut above anything that could be designed in PowerPoint. Latest technology in presentation format using dynamic formatting and projection of image and content.
  • 5S Office Participant Workbook (8) - Designed with the participants in mind, this workbook will be used during the workshop and retained for reference. These workbooks combine information, illustrations, key questions, and space for note taking. Includes a self assessment form to test understanding of principles communicated during the workshop.
  • 5S: Red Tag Register (1) - An 11x14 pad of forms that logs all items identified by red tagging.
  • 5S 30 Day Action Log(1) - An 11x14 pad of forms for the entry of action items to be implemented in the 5S area within the next 30 days.
  • 5S Map (1) - An 11x14 pad of forms for recording a birds-eye view of the area for referencing layout and 5S related opportunities.
  • 5S Sustainment Schedule(1) - An 11x14 pad of forms for the scheduling ongoing activities to maintain 5S in an area until a permanent solution can be found.
  • 5S Office: Evaluation Review Form(1) - An 11x14 pad of forms, for participants, managers, supervisor, or whoever is responsible for benchmarking and auditing 5S in an area on a periodic basis.
  • 5S: Red Tags(100) - These oversized 5-S tags are designed with usefulness in mind. Large enough to record information but small enough to be useful, Enna's Five S Red Tags allow for the control and structure of the sort step of 5S. Each Red Tag has been pre-threaded for ease of use.
  • 5S: Poster (2) - A full color visual aid to be used during training and posted in work areas as a reference to the 5S principles.
  • 7 Wastes of Operations: Poster (2) - A full color visual aid to be used during training and posted in work areas to remind staff to continuously eliminate waste.

 

We recommend purchasing a 5S Office Participant Workbook (Item #53, $15.99 Each) for each person involved to maximize their experience. The workbook is integral to the presentation and workshop as it provides insight, suggestions, asks key questions and includes a self-assessment form at the end of the workbook to solidify retention of main concepts. It also allows employees to document their experiences, and may be used as a reference tool after the training and workshop has ended.

 

Item #13

$459.99

Sale! $410.00

5S Lean Manufacturing

 

 

Visual Controls DVD

This program explains how visual controls are developed and used in a factory environment to help identify production problems quickly. In the examples for this video you will see visual controls used to control inventory, schedule maintenance, and clearly mark machine and tool locations. Other examples show the benefits of posting key goals and the motivational effects of successful communication. This video explains what the typical worker reaction is to using visual controls, and what steps are needed to help sustain the gains received after implementation. The program also explains that the use of visual controls needs to be part of a much larger lean manufacturing effort. Several examples of visual controls are shown at different locations. Breed Technologies, a passenger restraint systems manufacturing company in Knoxville, TN, uses visual controls extensively to help map their processes. Also, Delphi Interior Automotive Systems in Adrian, MI, uses visual controls to track production rates. The Donnelly Corporation, an automotive supplier headquartered in Holland, MI, shows how they save time and increase quality by using innovative visual controls. Visual Controls are also shown at the Ford Motor Company, Romeo, MI, engine plant to improve assembly quality and employee communications.

Run Time: 26 Minutes

$255 Each

 

  5S Lean

 

 

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